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Wet Hulling - 3 Mouth Huller

This wet hulling process effectively removes the upper skin of sesame seeds. Seeds are submerged in a hot water solution, loosening the husk for efficient removal. To ensure continuous operation, a series of additional batches maintain the solution temperature. A highly integrated hulling machine then separates the loosened husk from the seeds, achieving a 100% hulled sesame seed output. The processing water carrying the removed husks flows through a sieve-cleaning system for final separation, resulting in a clean and efficiently hulled product.

Overview

(i) Receiving Hopper (ST1):

  • Quantity: 1 unit
  • Capacity: 2500 Kg of cleaned raw sesame seeds
  • Material: M.S. structure
  • Features: Discharge valve for efficient material flow

(ii) Hot Caustic Solution Tank (HC1):

  • Quantity: 1 unit
  • Capacity: 800 liters of solution
  • Material: SS 304 (all contact parts) with M.S. structure
  • Features: Level indicator pipe, valve, overflow pipe, and valve for solution management

(iii) Treatment Vessels (M1 to M2):

  • Quantity: 2 units
  • Purpose: Mixing seeds with solution
  • Material: SS 304 (all seed contact parts)
  • Features:
    • Each vessel equipped with a motor (10 HP for M1, 5 HP for M2) - 1440 RPM, 3 phase, 50 cycle, 400/440V
    • Heavy-duty gearbox, vee belt and pulley system

(iv) Hulling Machine (HM1):

  • Quantity: 1 unit
  • Total Production Capacity (for all four machines): 1000 Kg/hr
  • Details:
    • Three pre-huller and three final huller stages
    • Six 7.5 HP electric motors (1440 RPM, 3 phase, 50 cycle, 400/440V) with v-belt & v-pulley system
    • Japan-made bearings
    • Separate discharge for water with hulls, hulled seeds
    • All contact parts and outer body constructed from SS 304 material
    • Total power requirement: 45 HP (one unit)
  • Support Structure:
    • Two guarder structures (combined: 15' L x 40' W x 20' H)
    • Two floors: first floor (4' x 40'), second floor (5' x 40') - total floor area: 10' x 40'
    • Constructed with M.S. plates, stairs, balcony, foundation nuts & bolts

Features

  1. Continuous Sesame Seed Hulling: This system enables uninterrupted processing, delivering a steady stream of peeled sesame seeds.
  2. Automated Hulling Process: The operation is designed for user convenience and minimal operator intervention, maximizing efficiency.
  3. Guaranteed Hulling Performance: This system achieves a remarkable 100% hulling rate, ensuring consistently high-quality results.
  4. Versatile Seed Processing: The system is adaptable and can handle various types of raw sesame seeds, offering maximum production flexibility.